High quality wholesale silver masterbatch for sale

Silver Masterbatch, with its unique silver color and versatility, occupies an important position in the plastic coloring market. Its production process is diverse, mainly including wet process, ink method, washing method and kneading method, each method has its unique advantages and limitations.

Wet process

Wet process is a common process in the production of silver masterbatch, which is completed by water phase grinding, phase transformation, washing, drying, granulation and other steps. In this process, the pigment particles are finely ground down to the micron scale and evenly dispersed in a liquid environment, ensuring a bright and uniform color masterbatch. The silver masterbatch produced by wet process has fine grain, good dyeing performance and durability, and can meet the quality requirements of high-end market. However, this process also has the disadvantages of long production cycle, high equipment requirements and relatively high cost.

Ink process

The ink method is to coat the surface of the pigment with a low molecular protective layer through three roller grinding, forming a fine color paste, and then mixed with the carrier resin, through plasticizing, extrusion granulation and other steps to make silver masterbatch. The masterbatch produced by this method has high color saturation, and the process is relatively mature and stable. However, the ink method needs to strictly control the grinding and mixing conditions in the production process to ensure the uniform dispersion and coating effect of pigment particles. In addition, the ink method may involve the use of organic solvents, which has a certain impact on environmental protection.

irrigation

The washing method uses the sanding equipment to mix the pigment, water and dispersant, and refines the pigment particles to less than 1μm through physical action. Then the pigment is transferred from the water phase to the oil phase by phase transfer method, and finally the silver masterbatch is obtained by dry granulation. The masterbatch produced by this method is uniform in color and can effectively avoid the agglomeration of pigment particles. However, the flushing method requires the use of organic solvents for phase transfer, increasing the complexity and cost of production, and also requires the corresponding solvent recovery device to ensure environmental compliance.

Kneading method

The kneading rule is to mix the pigment with the oil carrier, and use the kneading machine to make the pigment particles enter the oil phase from the water phase, and form a stable dispersion system under the coating of the oil carrier. This method is simple to operate, high production efficiency, and can make full use of the oil-wet characteristics of the pigment to achieve uniform dispersion of the pigment. However, the kneading method has high requirements for the selection of raw materials and the control of process parameters, otherwise the quality and stability of the masterbatch may be affected.

In summary, there are various processes for the production of silver masterbatches, each of which has its own unique advantages and limitations. When choosing the production process, the enterprise should make comprehensive consideration according to its own actual situation and market demand. Whether it is wet process, ink method, flushing method or kneading method, all aspects of the production process need to be strictly controlled to ensure the quality and performance of the silver masterbatch. With the continuous progress of technology and the continuous development of the market, the production process of silver masterbatch will also continue to innovate and improve, bringing more surprises and possibilities to the plastic coloring industry.